SIGILL crash in AudioToolbox/caulk during AudioQueue creation on macOS 26.4.1 (Apple Silicon + Rosetta)

Product: macOS

Version: macOS 26.4.1 (25E253)

Area: Audio / AVFoundation / AudioToolbox

Summary: We are observing a reproducible crash during audio playback initialization in our macOS application on Apple Silicon systems running macOS 26.4.1.

The crash occurs inside Apple audio frameworks while creating an AudioQueue through AVAudioPlayer/NSSound APIs.

Environment:

Application: Avaya Workplace 3.41.0 Hardware: Apple Silicon (Mac14,7) OS: macOS 26.4.1 Application architecture: x86_64 running under Rosetta Frameworks involved: AppKit (NSSound) AVFAudio AudioToolbox caulk

Crash Type: SIGILL (ILL_ILLOPC)

Observed Stack: -[NSSound play] AVAudioPlayer play AudioQueueNewOutput AudioConverterNewWithOptions caulk::alloc::consolidating_free_map::maybe_create_free_node

Details: The crash occurs while attempting to start ringtone/notification playback from the application.

The failure happens during AudioQueue initialization before actual playback begins.

The crashing thread consistently shows:

caulk AudioToolboxCore AudioToolbox AVFAudio AppKit Application audio helper

We also observed similar AudioQueue initialization stacks on multiple threads, which may indicate concurrent audio queue initialization.

Questions:

Is there any known regression in AudioToolbox/AVFAudio/caulk on macOS 26.4.1 affecting x86_64 applications running under Rosetta? Are there known limitations or unsupported scenarios involving AudioQueue creation from Rosetta-translated applications? Are there recommended alternatives or mitigations for NSSound/AVAudioPlayer usage on macOS 26?

Reproduction:

Launch application on Apple Silicon Mac Trigger ringtone/notification playback Application intermittently crashes during AudioQueue initialization

Additional Notes:

Crash is intermittent but reproducible in customer environments. The application currently uses NSSound/AVAudioPlayer for ringtone playback. We are also investigating whether concurrent sound initialization may contribute to the issue.

Attaching Crash logs for reference:

SIGILL crash in AudioToolbox/caulk during AudioQueue creation on macOS 26.4.1 (Apple Silicon + Rosetta)
 
 
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